flare molecular seal design

Light gas is trapped at the top of the U-tube. Purge flow is required to prevent air ingress into the flare stack.


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Molecular seal reduces purge gas requirement by 98.

. Figure 1 - Schematic of a buoyancy seal in a flare stack indicating purge gas path. What is Molecular seal in flare system. They also protect gas processing equipment from.

AFS MOLECULAR SEALS The Molecular Seal AFS Series is located just below the flare tip and has been designed to prevent air ingress to the flare riser thus preventing the formation of an explosive mixture in the system. Molecular seals require a continuous stream of purge gas but the amount of purge gas is less than would be required without the seal. The venturi is a series of baffles like open-ended cones in appearance mounted with the flare tip.

2-9 27 Data Removed After Being Considered. The molecular seal included a drain line with a U-seal and isolation valve at the bottom. Molecular seal recommended for flare tips 24 and larger DESIGN FEATURES Molecular seal can maintain an effective seal for up to 8 hours after loss of purge gas supply Velocity seal provided with weep holes to allow drainage Molecular seal complete with drain connection inspection port Both seals provide significant.

Velocity seal reduces purge gas requirement by 94. Rajan 2 fallah Gold Member ChE Plus Subscriber 4811 posts Posted 05 September 2016 - 0340 AM. Molecular seals Molecular seals cause flow reversal.

Two alternates - Molecular seal and Velocity seal are considered in flare stack design to avoid oxygen ingress into the stack. This volume allows the flow of flared gas from inlet pipe to the stack in form of bubbles rising through the liquid. An improved molecular seal for installation in a flare stack system designed for burning of waste gases of lesser density than air and for installation at an intermediate point in the flare stack comprising a housing of larger cross-section than that of the flare stack the housing being closed by plates at both ends with an outlet conduit.

Actually the hydrocarbon acts like a seal and prevents the air to ingress into the flare stack and makes a flammable airHC mixture that potentially has high tendency to. Also whether Water Seal at the bottom of the stack is a must in all cases. These designs include the external Coanda design also known as the Indair flare the Injector rod and the Flarejector Indair flare This design is.

It is observed that the velocity s eals are m ore economical f. Also known as flare stacks flare tips molecular seals are elevated vertical conveyances found in oil gas wells rigs refineries chemical natural gas plants and landfills. The molecular seal included a drain line with a U-seal and isolation valve at the bottom.

However fluidic seals require more purge gas than molecular seals. They normally are located below the flare tip and serve to prevent air entry into the stack. Effective purge gas includes.

The seal is normally flanged between the flare tip and stack and is designed to prevent air from entering the flare system. The primary object of this invention is to provide a molecular seal which would limit the entry of atmospheric air into the top end of a flare stack and into a selected portion of the molecular seal. Buoyancy seal typically uses the difference in densities of the purge gas and ambient air to keep the air from entering flare system.

Buoyancy seals use a couple of concentric baffled cylinders in the path of the purge gas as indicated in figure-1. The Argo AMS is a standard labyrinth type used throughout the flare industry and can be used with purge gases lighter or heavier than air. The overflow line from the water seal at the flare stack base included an emer- gency shutoff valve that would automatically close if the level of water in the base was too low.

24 Air Injection Rates and Tip Design for Available Flare Test Data. The difference in purge gas and air densities sees the purge gas form a molecular barrier in either the top or in the bottom. Molecular seals depend on the density difference between air and hydrocarbon gas.

Flare the effect of both molecular as well as velocity seal is observed and various pros and cons of both the s eals are assessed. Flare Tip Molecular Seal. The seal is a gas inversion device causing the gas normally flowing in an upward direction to be turned.

Figure 1 shows an image of an onshore elevated flare stack where the knock-out drum seal drum flare stack molecular seal and flare tip are all visible. Flare System Design for Oil and Gas Installations Flare Seal Drum Primary Duty To prevent flashback from flare tip back to flare headers To avoid air ingress into flare system during sudden temperature changes and to maintain positive system pressure Design Specifications Water as liquid sealing fluid not recommended for extremely. 2-10 28 Determination of Combustion Efficiency Representing Good Flare.

Velocity purge seal mounted in base of flare tip and uses the velocity of the purge gas through the seal to sweep any atmospheric air in the flare tip. Molecular seal is an unfortunate name given to a flow restriction installed in a flare stack to minimize the amount of purge gas required. Molecular seal creates a labyrinth to more efficiently sweep any atmospheric air in the flare tip.

They are used to eliminate waste gas that cannot be otherwise used or transported. Optionally there may also be an alternative gas recovery system in place. Air must be prevented from entering the molecular seal too far in order to coming into contact with waste gases and forming combustible mixtures.

What is the selection criteria among these seals. Further information on typical flare system design can be found in ISO 23251 2006. The main advantages of fluidic seals are that they are smaller less expensive and weigh less and thus have less structural load on the flare stack than molecular seals.

To prevent air ingress the flare included a water seal at the base and a molecular seal at the top. As indicated in figure-1 liquid seal at the flare stack base is essentially a cylindrical volume of liquid into which the gas inlet to flare stack is dipped. 2-7 26 Combining All Available Test Run Data.

DuhonGATE Chemical 27 Jun 08 1751. An improved molecular seal for installation in a flare stack system designed for burning of waste gases of lesser density than air and for installation at an intermediate point in the flare stack comprising a housing of larger cross-section than that of the flare stack the housing being closed by plates at both ends with an outlet conduit sealed through the plate at the outlet end of the. The flare vendor will have to provide details on design options and required.

Moleculare seals work based on the diference between the density of the air and hydrocarbon mixture. 2-6 25 Flare Test Methods.


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